Conall

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PRODUCTION

Advanced Manufacturing Technologies
fiori-garment-factory-outside

THE FACTORY

Facility Indoor Area: 1900 m²

Product Line: Men’s Shirts, Women’s Shirts

Types of Shirts: Formal, Casual, Printed, Multi-Panel

Shirt Fabrics: All Types of Woven Fabrics

Production Capacity: 40,000 – 50,000 Pcs/Month

Average Lead Time: 5-6 Weeks

Machinery and Equipment: Fabric Inspection Machine, Plotter, Pattern Grading Machine, Straight Knifes, Band Knifes, Round Knifes, Straight Lock Stitch Sewing Machines, Buttonhole Sewing Machines, Double Chain Stitch Sewing Machines, Over Lock Machines, Hand Irons, Needle Detector

PRODUCTION FLOW

With the combination of high technology and over 20 years of manufacturing experience, we provide the most effective solutions for your brand. We give top priority to minimizing production costs and obtaining maximum efficiencies in manufacturing.
01
FABRIC INSPECTION

Fabric inspection is done for defect rate, fabric construction, fabric weight, shrinkage, end-to-end or edge-to-edge shading, color, hand feel, length/width, print defect and appearance.

02
FABRIC RELAXING

“Relaxing” refers to the process that allows material to relax and contract prior to being manufactured. The relaxing process allows fabrics to shrink so that further shrinkage during customer use is minimized.

03
PATTERN CREATION

Our pattern maker creates patterns through 2D or 3D methods according to different styles.

04
SAMPLING

Sample making is a significant step in our production flow. Therefore, we strictly monitor our team to produce accurate samples to every customer according to their specification.

05
MARKER

We use advanced computer software to create the optimum fabric layout for cost and performance efficiency.

06
CUTTING

Basically we use 2 techniques for cutting fabric, fully manual with hand-operated scissor and manually operated straight knife.

07
IRONING

Before garment assembly, the fabric pieces are transferred to the ironing section for pressing and make sure it is ready to sew.

08
SEWING

Our experienced sewing workers can finely sew up the garment with various types of advanced sewing machines.

09
PRESSING

After the garments are assembled, they will be transferred to the ironing section for final pressing and enhance the appearance of the garment.

10
FINISHING & DETAILING

Some special detailing such as embroidery and beading may need to be done in this step according to different styles.

11
QUALITY CONTROL

We highly emphasize on quality control, there are two main aspects we focus on Material and Manufacturing Quality.

12
PACKAGING & SHIPPING

In the final step, garments are folded, tagged, and packaged according to customer specifications, ensure that garments are well packed and ship to client distribution centers.